Stick Pack
Manufacturing
Built for Scale
Launch high-performance, single-serving supplement products with a GMP-certified partner specializing in high-volume stick pack production, custom formulations, and retail-ready, on-the-go packaging.
Request a QuoteWhy Stick Packs Are Winning the Supplement Market
Portable, precise, and easy to use, stick packs are a fast-growing format for powders, drink mixes, electrolytes, greens, collagen, and wellness formulas.
Whether launching a new product or scaling an existing line, Catalyst supports the manufacturing, compliance, and fulfillment demands required for national distribution.
Quick Benefits
- Premium, shelf-ready single-serve packaging
- Accurate fill weights and clean seals
- Channel-ready manufacturing support
- Built for commercial scale and speed
GMP Certified Facility
Manufacturing support with quality systems, documentation, and compliance controls built into every stage.
Allstar Lineup
High-Volume Stick Pack Manufacturing Capabilities
Catalyst combines multiple production lines, packaging expertise, and scalable output to support growing supplement brands and retail programs.
- Up to 25,000 stick packs/hr
- High-speed output capacity
- 3- or 4-side seals
- Clean, reliable packaging formats
- Stick width
- Common ranges from 20mm to 45mm
- Carton count
- Flexible retail-ready packouts
- Multi-stick lanes
- Built for throughput and consistency
- MOQ
- Program-dependent volume planning
Channel Management Experience
Club
From Concept to Shelf: Handled.
Catalyst supports each phase of your stick pack program, from early product planning through finished goods.
Formulation & Concept Support
Develop targeted powder products and serving formats.
Procurement & Pre-Blend
Coordinate ingredients, testing, and production planning.
Manufacture, Packout & QC
Produce stick packs with consistent fill and seal quality.
Shipping & Retail Coordination
Prepare finished goods for retailer and marketplace programs.
From idea to finished product, every step is optimized for speed, quality, and market success.
Our team helps brands coordinate the critical details that move a stick pack product from production plan to purchase order.
- Commercial formulation and process support
- Retail-ready packaging coordination
- Documentation and quality controls
- Scalable production and fulfillment planning
Industry Certifications & Awards
GMP
NSF GMP Certification
Quality systems and manufacturing controls designed for compliant supplement production.
Certified
UL Certification
Recognized production standards supporting safety, consistency, and documentation.
GMP
UL GMP Certification
Good manufacturing practice certification for nutraceutical and supplement operations.