Why Convenience Is the New Competitive Edge
In today’s on-the-go world, convenience isn’t just a perk—it’s a necessity. Consumers want supplements that match their fast-paced lifestyles, whether it’s a hydration blend for the gym, a pre-workout shot before training, or daily wellness powders on the go.
Stick pack manufacturing can seamlessly meet the customer on this journey. These slim, single-serve packets are changing the game for supplement brands and distributors looking to offer portable and mess-free options. At Catalyst Nutraceuticals, we specialize in high-volume stick pack production with retail-ready packaging options and value-added services like kitting to help your brand stand out on the shelf and in the market.
What Is Stick Pack Manufacturing?
Stick pack manufacturing involves creating compact, easy-tear packets filled with powdered supplements. These sticks are designed to be mixed into water, smoothies, or other beverages—and their popularity is growing.
Catalyst manufactures stick packs for a wide range of powder types, including:
- Hydration Blends
- Pre-Workout Formulas
- Greens, Reds, and Collagen
- Daily Wellness or Nootropics
Unlike bulk powders, stick packs offer portion control, minimal mess, and portability—making them an ideal format for modern supplement users who value high performance in all they do.
Behind the Scenes: Catalyst’s Stick Pack Production
Catalyst Nutraceuticals produces up to 25,000 stick packs per hour using 12-lane and 6-8 lane high-capacity machines. Our process is optimized for quality, efficiency, and compliance, delivering reliable results at scale.
Key Production Capabilities:
- Speeds: 25K sticks/hour
- Stick Lengths: 4–7 inches
- Packaging Options:
- Cartons (6–10 sticks per box, auto-cartoned, 3x6” size)
- Bags (up to 30 sticks per bag)
We offer a minimum order quantity (MOQ) of 150,000 units, ideal for large-scale distributors and rapidly growing supplement brands. All products are manufactured in our GMP-certified facility, with stringent quality controls applied at every stage—from sourcing and R&D to testing and packaging.
Why Stick Pack Manufacturing Works for Supplement Brands
Stick packs offer serious strategic advantages when compared to traditional formats:
- Convenient Dosing – Perfectly portioned for consumer ease and consistency.
- Travel-Friendly Format – Slim and pocket-sized; ideal for gym bags, purses, or glove boxes.
- Less Packaging Waste – More efficient than bottles or tubs; lighter to ship and store.
- Product Versatility – From hydration to greens to pre-workout, stick packs can support nearly any powdered supplement line.
How Stick Pack Manufacturing Benefits Distributors and Private Label Brands
For distributors and private label supplement brands, the role that stick pack manufacturing can play in sales is difficult to ignore. We support you with:
- High-Speed Output: With production capabilities up to 25K sticks/hour, Catalyst can help you scale fast and meet large retail demands.
- International Shipping Support: We’ve perfected processes and solidified relationships so that navigating customs can be stress-free.
- Bulk Options for Subscriptions or Promo Kits: Our bags hold up to 30 sticks and are perfect for bundle offers or loyalty campaigns.
And here’s where Catalyst goes even further:
Value-Added Kitting Services
Become even more of a no-brainer to your customers by making use of Catalyst’s full kitting services: we assemble multiple product SKUs into ready-to-ship bundles tailored to your unique brand strategy.
This added flexibility helps brands enhance perceived value, boost AOV (average order value), and reduce logistical headaches.
Use Cases for Stick Pack Supplements
Stick packs aren’t just about ease—they’re a key to category expansion. Popular applications include:
- Hydration Electrolyte Blends – Perfect for fitness, travel, or recovery.
- Daily Greens & Reds – Ideal for wellness-focused audiences looking to simplify health routines.
- Pre-Workout Energy Blends – Grab-and-go convenience for athletes and gym enthusiasts.
- Collagen or Beauty-From-Within Packs – Clean, portable dosing for beauty routines.
Whether you're serving gym-goers, wellness shoppers, or busy professionals, stick packs let you meet your customers where they are—literally.
Stick Pack Manufacturing For Companies Ready to Scale
In a market that values speed, portability, and personalization, stick pack manufacturing offers brands and distributors a smart way to grow. Catalyst’s high-volume, GMP-certified facility and flexible kitting options give you everything you need to launch quickly, scale effectively, and deliver a product customers will gladly integrate into their lifestyle.
Looking to add stick packs to your supplement line—or launch an entirely new one?
👉 Get in touch with Catalyst to explore our custom stick pack capabilities.
👉 Learn more about our contract manufacturing services.